The Advantages of Industrial Porcelain Enamel Products

Tough. Durable. Versatile.

Industrial porcelain enamel products will not rust, are resistant to chemical attack, abrasion and fire as well as being more durable than any other architectural cladding or industrial coating. Their versatility enables custom designs of all shapes and dimensions, the use of graphics and logos as well as a virtually unlimited color range.

Colorfast

Industrial porcelain enamel on steel used for exterior surfaces is unaffected by sun, rain, snow, dust, or industrial atmospheres. The color is permanent and will not oxidize, fade peel, or blister. Shades of red, orange, and yellow, usually the most fugitive in the color spectrum, are unaffected by the sun.

Lower Maintenance Costs

Industrial porcelain enamel panel is very low maintenance. The surface is completely impervious to contaminants, extremely smooth, and extremely low static, preventing dust adhesion and resulting in only minimal cleaning required.

High Chemical Resistance

Industrial porcelain enamel products are resistant to acid and alkali chemicals. The surface is completely impervious to contaminants, extremely smooth, and extremely low static, preventing dust adhesion and resulting in only minimal cleaning requirements.

High Resistance to Abrasion

Industrial porcelain enamel coatings provide excellent abrasion and wear resistance. It provides a permanent lifetime finish in an unusually broad spectrum of colors and hues. Pigments used are primarily inorganic compounds fused into the glass matrix and are extremely stable during aging.

Safety

The resistance of industrial porcelain enameled steel to impact and distortion under extreme conditions provides further significant safety advantages in applications such as tunnels and claddings in public areas.

Definition & History of Low Temperature Enamel

Low temperature enamel is an inorganic-type coating, which is applied to metals or glass for both decorative and functional purposes. This coating is a silica-based solidified glass mass obtained by high-temperature firing (temperature can range between 450 and 1200 °C depending on the substrate). Low temperature enamel coatings differ from ceramic coatings mainly by their glass structure and dilatation coefficient, and from organic paints mainly by the inorganic nature of the matrix and the chemical bond that exists between the coating and the substrate.

Low temperature enamel is one of the most popular industrial coatings for the protection of metal artifacts, as it gives the coated substrates high-quality physical, chemical, and aesthetical properties. This coating was developed in ancient times to decorate precious objects as if to imitate the shining of precious stones. Only with the advent of the First Industrial Revolution, in the 18th century, enamel began to arise interest as a low-cost coating for many functional applications; this way, technical enameling was rapidly developed. Low temperature enamel is a material with ancient origins, but it is still appreciated for high-duty applications where good corrosion protection, chemical, and external agents’ resistance is required. In addition to that, enamel can efficiently protect the covered substrate, maintaining its aesthetical properties unchanged in time.

Benefits of Enamel Material Paints

Enamel material paint is often thought of as hard, glossy, and used in small quantities, sort of like fingernail polish! It is frequently used to add vivid colors and durability to small crafts. Despite this paint’s main purpose for appliance finish touch-ups, though it can be used for more than just small items. If you’re in need of a paint that forms a hard shell and provides reliable protection, enamel material just might be the finish for you.

So, What Is Enamel Material Paint?

Enamel material paint is defined more by its qualities than by its content. In the broadest sense, enamel material paint means any solvent-based paint that dries to a hard shell. Solvent-based paints are also called oil-based paints, in contrast with water-based paints.

Enamel material paint springboards off of its root words “smelt” or “melt,” since true enamel material is a glass coating that is melted or kiln-baked at extremely high temperatures onto metal or ceramics. Note, however, that enamel material paint bears no similarities with the enamel material of molten glass, as there is no glass content in this kind of paint.

In reality, air-dry enamel material paints are far softer than true enamels formed in a painter’s kiln. Paint manufacturers have further widened the definition by sometimes attaching the word enamel material to water-based paints, thus losing the one ingredient that usually ties together all enamel material paints: solvents.

What Are Some Examples Of How To Use Enamel Material?

Brush on, roll on, or spray enamel material paint for home projects that either require ultra-durability or a glassy, glossy look. Popular uses for enamel material paint include:

● Refurbishing a Barbecue Grill

Thoroughly clean the outer surfaces of your barbecue grill. Remove the grill rack. Coat the barbecue grill twice with heat resistant enamel material paint, using spray paint in a can.

● Painting Door Casing

Door casing gets a lot of abuse. So it makes sense to apply a highly durable paint that is also easy to clean. Clean the door casing with trisodium phosphate (TSP). Mask the wall area around the casing by taping sheet plastic with painter’s tape or use self-sticking masking film. Cover the floor with a drop cloth. Apply a minimum of two coats of enamel material paint with a high-quality brush to the door casing.

● Sprucing Up Your Outdoor Furniture

Even hardy resin outdoor furniture can fade after enough time. Colorful enamel material paint in a spray can helps to bring that furniture back to life. Use a pressure washer set to low pressure, or use a water hose, soft brush, and mild detergent to clean the furniture. Let the furniture completely dry, then spray with two coats of enamel material paint.

 

 

What is Black Oxide?

Black Oxide, blackening, oxidizing, oxiding, black passivating, gun bluing . . . these terms all refer to the process of forming a black iron oxide on the surface of ferrous metals.

The black oxide process is a chemical conversion coating. This means that the black oxide is not deposited on the surface of the substrate like nickel or zinc electroplating. Instead, the black oxide coating is produced by a chemical reaction between the iron on the surface of the ferrous metal and the oxidizing salts present in the black oxide solution. These oxidizing salts include penetrates, catalysts, activators and proprietary additives which all take part in the chemical reaction. The result of this chemical reaction is the formation of black iron oxide, magnetite (Fe3O4), on the surface of the metal being coated. Black oxide has a range of unique properties and benefits that can be applied to a variety of industries.

Applying a supplementary post treatment after the black oxide finish is commonly used to increase the corrosion protection properties of black oxide coatings. Alone, black oxide offers only a very mild corrosion resistance. A properly applied post treatment, allowing full absorption of the supplementary coating into the pores of the black oxide finish, enhances the corrosion protection to the metal, while producing a deeper black appearance. An appropriate post treatment also increases the resistance to abrasion of the black oxide where break-in of mating parts is required.

Oil post treatments are frequently used after black oxide coating. The oil can be either water-soluble or water displacing and can be controlled so that a fairly heavy oil film is left on the part or so that the part is virtually dry to the touch. Of course, less oil means less corrosion protection. A clear wax or acrylic may also be used as an alternative, dry to the touch post treatment, where absolutely no oil film is desired.

Protective & Marine Coatings Of Industrial Enamel

Industrial Enamel, a single-component, all-purpose, medium oil/alkyd enamel.

Designed for interior and exterior use, Industrial Enamel is an all-purpose enamel with a durable color pigment system. Recommended industrial environment uses include properly prepared steel, concrete, wood, plaster, primed aluminum and galvanized steel.

The Era of Porcelain Enamel

With the advent of the First Industrial Revolution, porcelain enamel started to be applied to substrates as iron and cast iron. The development of industrial porcelain enamel was so closely linked to the advances in metallurgy and chemistry of the late 18th century that the porcelain enamel industry was attracting the best chemists of the time. Although it is known that in the second half of the 1700s some industries were patenting the first porcelain enamel processes on steel sheets, it was only in 1851 that the first manual on technical porcelain enamel was published. At that time, iron sheets were obtained by the hammering of cast iron to produce the first porcelain enameled plates. Around 1870, the almost total porcelain enamel production was limited to cast iron hollow ware, but in the following years, it was possible to produce high-quality cast iron pans, which were white porcelain enamel both inside and outside.

In the second half of the 19th century, porcelain enamel faced different technical problems, such as the lack of pure raw materials and the development of new production methods for steel, but on the other side, many advancements were achieved, such as the discovery of new production methods for pigments. Probably, one of the most important discoveries in this field was represented, using clay to keep the powdered porcelain enamel in suspension in water: this way allows applying the porcelain enamel simply by painting, spraying, or the immersion method. This way, it was possible to produce more durable porcelain enamel at lower costs.

Around the year 1900, Mr. John C. Reed introduced the machine molding of bath tubes, which boosted the sanitary porcelain enamel industry. In the same years, the introduction of antimony compounds as opacifiers in dry coat porcelain enamel is considered an important achievement. The porcelain enamel industry boomed some years after World War I, in the USA, and the manufacturing of refrigerators, stoves, sanitary ware, and household objects grew very rapidly, but it suddenly stopped with the advent of World War II, when porcelain enameling plants were converted to the treatment of war materials. In 1942, the development of titanium-based white porcelain enamel gave a great boost to the rebirth of the porcelain enamel industry, and new products, such as chimney pipes, dishwashers, cooking hobs, and water heaters started to be porcelain enamel. In the following decades, the porcelain enamel industry continued to evolve, also thanks to the development of new deposition techniques, which made it possible to obtain better quality products in an increasingly efficient way. Nowadays, porcelain enamel is commonly applied to many everyday use objects, but it is also used for the covering of panels for architectural applications.

Big Chill Appliances in the Color Cobalt Blue

Cobalt blue is an extremely stable, vibrant shade of blue that results when cobalt salts and aluminum oxide are mixed. Historically popular in glassmaking, pottery, porcelain, and tiles, Cobalt blue was used by famous artists that were attracted to it’s saturated, eye-catching hue.

Monet, Van Gogh, Renoir, and Maxfield Parrish were all fans of using Cobalt blue in their work. Cobalt blue also has been used historically as a coloring agent in Chinese Porcelain.

Pros of Porcelain Enamelled Cookware

Before buying any cookware for your kitchen you should know everything about the advantages and disadvantages of the cookware. There’re some advantages of enamel cookware for you so that you can take your decision easily.

Safe to Use

The first and most important advantage of porcelain cookware is its safety compared to Teflon, aluminium or cast iron cookware. Unlike cast iron or aluminium, this cookware doesn’t interact with acidic foods such as tomatoes, vinegar, and egg yolks. So, it is safe to cook any item of your favourite foods with this enamel pots and pans.

Non-stick Cooking Surface

Another useful side of porcelain enamel-coated cookware is its non-stick cooking surface. The enamel coated non-stick cooking surface will make your cooking easy without food sticking to the bottom. It requires just a small amount of oil to prevent foods from sticking to the pan.

Versatile

Professional chefs prefer to use porcelain enamel cookware to cook a wide variety of different foods. Unlike most of the non-stick cookware, porcelain enamel cookware can go both in the oven and in the microwave. You can use your enamel cookware on any kind of stovetop. It is also suitable for refrigerated food storage and can be used as a serving dish on the table.

Easy Cleaning Process

One of the great useful sides of using enamel cookware is its easy cleaning process. All you need a quick wipe with a dish sponge and detergent to clean it fast and properly. Furthermore, the enamel glazed surface of the cookware doesn’t need any kind of seasoning, so it requires very little maintenance.

Extremely Durable

The porcelain enamel coated cookware products are extremely durable and last longer. It will last for many years and can be passed from parent to child.

This article comes from csr edit released

Enamel Material Applications and Preparation

For more than two thousand years, goldsmiths have fused glass onto their work for color enrichment. Wonderful enamel material work can be found from many ancient cultures, providing familiar icons of the technical skill and aesthetic sensibilities of their makers.

In our own century enamel material has benefited from scientific and industrial research and because of this it has grown from being just one element of the goldsmith’s art to a position of prominence on its own.

One need only think of enamel material housewares, architectural trim and utilitarian objects to understand the importance of enamel material in our society.

This article comes from ganoksin edit released

What Exactly Is Black Oxide Coating And What Does It Do?

Black oxide coating is the process of coating ferrous materials, stainless steel, copper, copper based alloys, zinc, materials with a chemical coating process. It takes products, and it coats them in iron oxide. This provides many benefits.

First, it reduces light reflection. This is beneficial because for products such as IR sensors, UV sensors, passive infrared detectors, etc. excess or reflected light can completely alter the results. Also, black oxide coating is beneficial because it adds thickness to steel, even though it’s microscopic, it helps maintain the sharpness of things like drills or screwdrivers.

Also, it helps reduce corrosion and friction due to the oil or wax present. The wax or oil also allows for the material to be water resistant.

This article comes from acktar edit released